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AUDI A4 Avant III
TDI quattro,
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A4 Avant III
TDI quattro
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AUDI A4 Avant III, Estate, 06-08, , (8ED, B7)

AUDI A4 Avant III, Estate, 06-08, , (8ED, B7)

General data
Cooling system :
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
87° - 102° Thermostat opens at temperature
General basic values :
Toothed belt Type of engine control
4000 Speed at maximum performance
1800 - 2250 Speed at maximum torque
320 Maximum torque
95,50 Stroke
81,00 Bore
2 Valves per cylinder
Hydraulic tappets Compensation for valve play
45° Inlet valve seat angle
45° Outlet valve seat angle
6,980 Inlet valve stem diameter
6,956 Outlet valve stem diameter
4 Number of spark plugs/glow plugs required
1-3-4-2 Firing sequence
18,00 Compression ratio
0,80 Minimum engine oil pressure when idling (Test temperature 80° C )
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Belt info
General dimensions :
21,18 x 1613 Accessory drive belt size
Fuel system
Fuel system in general :
Diesel Type of fuel
Pump nozzle Mixture processing designation
Bosch Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values :
800 - 1000 Idling speed with manual gearbox
800 - 1000 Idling speed with automatic gearbox
80 Minimum engine oil temperature at VET
Diesel exhaust gas values :
4800 - 5200 Diesel conditioning speed (from 60° C engine oil temperature )
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
4800 - 5200 Cut-off control speed
B Measuring mode
1 Measuring sensor
1 Stoppage time
0,5 Measuring time
1,50 Maximum K-value
Chassis data
Chassis dimensions :
2648 Wheel base
1519 Tread front
1514 Tread rear
Wheel rims and tyres :
2,80 Front tyre pressure [with maximum load, 235/40 R 18 ]
2,80 Rear tyre pressure [with maximum load, 235/40 R 18 ]
Chassis settings :
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
0°20'+0°10'-0°05' Toe-in rear (Maximum variation in vehicle longitudinal direction 7' )
18°54'+0°30'-0°30' Wheel steering angle outer wheel (relative steering angle)
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
0°20'+0°04'-0°04' Toe-in front (total toe) [Setting ]
0°14'+0°02'-0°02' Tracking constant (per wheel) [Setting ]
-0°51'+0°25'-0°25' Camber front [PR. - number 1BD ]
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement (Allocation of PR. no. before vehicle measuring. )
Brake system
Brake dimensions :
38,00 Rear axle brake piston diameter [Brake caliper C38 ]
60,00 Front axle brake piston diameter [PR. - number 1LD, Brake caliper FNR-G60, PR. - number 1LA ]
300,00 Rear axle brake disc diameter [PR. - number 1KE ]
345,00 Front axle brake disc diameter [PR. - number 1LJ ]
8,00 Rear axle brake lining thickness wear limit [with backing plate, PR. - number 1KE ]
7,00 Front axle brake lining thickness wear limit [with backing plate ]
17,50 Rear axle brake lining thickness [with backing plate, PR. - number 1KE ]
20,30 Front axle brake lining thickness [with backing plate ]
20,00 Rear axle brake disc thickness wear limit [PR. - number 1KE ]
22,00 Rear axle brake disc thickness (Brake caliper C43 ) [PR. - number 1KE ]
28,00 Front axle brake disc thickness wear limit [PR. - number 1LJ ]
30,00 Front axle brake disc thickness (Brake caliper FNR-G60 ) [PR. - number 1LJ ]
Engine tightening torques
Cylinder head :
10 Nm Valve cover (set) (Gradually tighten screws crosswise. )
90° Camshaft bearing (First tighten bearing covers 2 and 4 alternately and in steps ) [02 stage ]
90° Rocker bridge [02 stage ]
90° Cylinder head screws [04 stage ]
166,0 Cylinder head screws shank length new
Engine control :
100 Nm Camshaft timing gear [Central bolt ]
45° Toothed belt tensioning roller [02 stage ]
22 Nm Camshaft drive belt deflection pulley
10 Nm Toothed belt guard at the bottom (Use screw-locking compound. )
10 Nm Toothed belt guard center (Use screw-locking compound. )
25 Nm Toothed belt guard [M8 ]
9 Nm Oil pump drive chain tensioner
Air intake system :
25 Nm Intake manifold (tighten gradually cross-wise )
Exhaust system :
25 Nm Exhaust manifold (Replace nuts. )
25 Nm Exhaust pipe (Use new nut(s). )
Carburetion :
270° Injection nozzle/injector [02 stage ]
Engine block :
90° Crankshaft central screw [02 stage ]
90° Connecting rod bearing [02 stage ]
90° Main bearing [02 stage ]
90° Vibration damper [02 stage ]
60 Nm + 180° Flywheel [Screws length 43 mm ]
Engine lubrication :
30 Nm Oil drain plug(s)
45 Nm Oil sump [At the gearbox ]
25 Nm Oil filter housing [Cap ]
90° Oil pump chain wheel [02 stage ]
25 Nm Oil cooler
22 Nm Oil lines [Union nut(s) ]
Engine management :
55 Nm Lambda sensor
10 Nm Camshaft sensor
15 Nm Glow plugs [Metal glow plug ]
Engine mounting :
23 Nm Torque arm [Screw(s) ]
45 Nm Engine bracket (on the engine block )
110 Nm + 90° Subframe (Use new screw(s). )
Auxiliary assemblies :
25 Nm Air-conditioning compressor pressure line [M8 ]
25 Nm Alternator
45 Nm Air-conditioning compressor holder
25 Nm Air-conditioning compressor
23 Nm Servo pump pulley
23 Nm Servo steering pump
23 Nm Accessory drive belt tensioning device
90° Accessory drive belt deflection pulley [02 stage ]
22 Nm Vacuum pump [M8 ]
Fuel supply :
5 Nm Fuel filter holder
Cooling system :
15 Nm Coolant pump
Charging :
25 Nm Turbo charger (Use new nut(s). )
Start system :
65 Nm Starter (Property class 10.9 )
Power transmission tightening torques
Gearbox mounting :
23 Nm Gearbox mounting
55 Nm Gearbox cross support (Use new screw(s). ) [M10 ]
Clutch :
20 Nm Clutch master cylinder
22 Nm Clutch pressure plate
25 Nm Clutch slave cylinder
Gearbox lubrication :
20 Nm Oil control screw(s) [with Multitronic ]
24 Nm Gearbox oil drain plug [with Multitronic ]
45 Nm Gearbox oil filler plug [Gearbox 02X ]
Gear shifting :
23 Nm Gear rod (Use new screw. )
40 Nm Thrust rod
Gearbox :
65 Nm Gearbox flange connection at engine [M12 ]
Suspension front tightening torques
Front axle steering :
40 Nm Track rod end on track rod
47 Nm Return line to steering gear (Replace seal(s). )
35 Nm Pressure line at steering gear (Replace seal(s). )
45 Nm Track rod end on stub axle (Use new nut(s). ) [Clamping screw ]
100 Nm Track rod on steering gear
30 Nm Lower steering column joint
40 Nm + 90° Steering gear (Use new screws. ) [at subframe ]
Front axle wheel suspension :
40 Nm + 90° Front axle stabiliser support at stabiliser (Use new screw. )
40 Nm + 90° Front axle stabiliser support at axle control arm (Use new screw. )
110 Nm Lower front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
110 Nm Lower rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
40 Nm Upper front front axle transverse control arm (Use new nut(s). ) [on stub axle ]
40 Nm Upper rear front axle transverse control arm (Use new nut(s). ) [on stub axle ]
Wheels/tires :
120 Nm Wheel attachment
Front axle suspension :
75 Nm Front axle suspension strut bearing pedestal [on chassis ]
50 Nm Shock-absorber piston rod (Use new nut(s). )
90 Nm Suspension strut (Use new nut(s). ) [at the transverse control arm ]
Front axle brake :
45 Nm Brake hose [Banjo bolt(s), at the brake caliper ]
15 Nm Brake line
10 Nm Wheel speed sensor
15 Nm Bleed valve [Brake caliper FNR-G60 ]
5 Nm Front axle brake disc
190 Nm Front axle brake caliper mounting support (Clean the ribbing )
30 Nm Front axle brake caliper
Suspension rear tightening torques
Wheels/tires :
120 Nm Wheel attachment
Rear axle wheel suspension :
85 Nm + 90° Upper rear rear axle transverse control arm (Use new screw(s). ) [inside ]
95 Nm Track control arm, rear axle, lower (Use new nut(s). ) [at subframe, front ]
85 Nm + 90° Upper front rear axle transverse control arm (Use new screws and nuts. )
90° Rear axle carrier [02 stage ]
45 Nm Rear axle stabiliser support at stabiliser
25 Nm Rear axle stabiliser support at axle control arm
25 Nm Rear axle stabiliser mounting
Rear axle suspension :
36 Nm Rear axle shock-absorber [top ]
Rear axle brake :
5 Nm Rear axle brake disc
75 Nm Rear axle brake caliper mounting support (Use new screw(s). )
35 Nm Rear axle brake caliper (Use new screws. )
Electrical system
Measuring values of sensors and actuators :
5750±750 Engine temperature sensor resistance at 0°
2625±375 Engine temperature sensor resistance at 20°
1200±200 Engine temperature sensor resistance at 40°
610±70 Engine temperature sensor resistance at 60°
325±50 Engine temperature sensor resistance at 80°
800±150 Engine temperature sensor resistance at 50°
190±40 Engine temperature sensor resistance at 100°
4700±700 Engine temperature sensor resistance at 5°
3250±450 Engine temperature sensor resistance at 15°
2150±350 Engine temperature sensor resistance at 25°
1450±250 Engine temperature sensor resistance at 35°
1000±200 Engine temperature sensor resistance at 45°
General electrical system :
12 Battery voltage
72 Battery capacity (depending on equipment ) [Version 2 ]
380 Battery cold test current [Version 2 ]
VALEO Alternator manufacturer [Version 2 ]
140 Alternator charging current
Bosch Starter manufacturer
1,70 Starter power
Consumables
Filling quantities and specifications :
3,80 Engine oil with filter
VW 507 00 Engine oil specification [with particle filter ]
1,50 Rear axle differential oil [01R axle drive ]
G 052 145 A1 Rear axle oil specification (Original oil ) [01R axle drive ]
G 12 Plus Cooling fluid specification
1,10 Brake fluid when changing
DOT 4 Brake fluid specification
0,85 Power steering oil
G 052 911 A2 Manual gearbox oil specification (Original oil ) [Gearbox 02X ]
3,50 Manual gearbox oil [Gearbox 02X ]
9,50 Coolant
G 052 180 A2 Automatic gearbox oil specification (Original oil ) [Multitronic 01J ]
5,00 Automatic gearbox oil (Specified by manufacturer 4.50 - 5,00 litres ) [Multitronic 01J, Amount to change ]
Lighting
Front light sources :
D1S 85V 35W PK32d-2 Low beam [with bi-xenon ]
D1S 85V 35W PK32d-2 High beam [with bi-xenon ]
W5W 12V 5W W2,1x9,5d Longlife Parking light
H11 12V 55W PGJ19-2 Fog lamps
WY5W 12V 5W W2,1x9,5d yellow Side direction indicator
Rear light sources :
P21W 12V 21W BA15s Rear direction indicator
P21W 12V 21W BA15s Tail light
P21W 12V 21W BA15s Stop lamp
P21W 12V 21W BA15s Back-up lamp
P21W 12V 21W BA15s Rear fog lamp
C5W 12V 5W SV8,5 (11x35) License plate light
LED Auxiliary stop light
Internal light sources :
C5W 12V 5W SV8,5 (11x35) Interior light [rear ]
W5W 12V 5W W2,1x9,5d Door safety light
Festoon 12V 6W SV8,5 (11x35) Boot light
W5W 12V 5W W2,1x9,5d Footwell light
T5W 12V 5W BA9s Reading light
W3W 12V 3W W2,1x9,5d Glove compartment light [With cooled glove compartment. ]
Change intervals
For service data :
every 120.000 km Engine control toothed belt change interval
every 90.000 km Air filter change interval
every 30.000 km Fuel filter change interval [with bio-diesel ]
according to service display Engine oil and filter change interval [Longlife ]
every 240.000 km Engine control unit tensioning roller change interval
after 3 years for the first time, then every 2 years Brake fluid change interval [from 2007 ]
every 30.000 km / 2 years Interior filter change interval
first time at 150.000 km,, then every 30.000 km Ash saturation level check interval (Replace Diesel particulate filter on reaching the limit value of 60 g. )
Tipas:
Estate ► 06-08 (8ED, B7)
KBA: 0588 AAT
Variklis:
2.0 (BPW)
Galia:
103 Kv / 140 Hp
Talpa:
1968 sm Diesel
Vairuoti:
Visi WD ►
Kuras:
Dyzelinas
Specifikacijos:
3,80 litres
Engine oil with filter
VW 507 00
Engine oil specification
3,50 litres
Manual gearbox oil
G 052 911 A2
Manual gearbox oil specification
D1S 85V 35W PK32d-2
Low beam
D1S 85V 35W PK32d-2
High beam
5,00 litres
Automatic gearbox oil
G 052 180 A2
Automatic gearbox oil specification
1-3-4-2
Firing sequence
9,50 litres
Coolant
140 Ampere
Alternator charging current
1,50 litres
Rear axle differential oil
G 052 145 A1
Rear axle oil specification
2,80 bar
Front tyre pressure
2,80 bar
Rear tyre pressure
1,10 litres
Brake fluid when changing
W5W 12V 5W W2,1x9,5d Longlife
Parking light
P21W 12V 21W BA15s
Stop lamp
0,85 litres
Power steering oil
800 - 1000 1/min
Idling speed with manual gearbox
-0°51'+0°25'-0°25'
Camber front
-1°20'+0°30'-0°30'
Camber rear
2648 mm
Wheel base
G 12 Plus
Cooling fluid specification
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